Edge AI Interconnection · Empowering OT Smart Manufacturing

Non-intrusive Smart Tuning Gateways
Turn Legacy Devices & Dedicated Controllers into Digital Assets

APM-G220 remote tuning · AIS-T100 video OCR capture · AIS-G160 protocol collection. Zero installation and zero network connection on the controlled side, with private deployment — built for semiconductor, SMT, machining, energy, medical and finance scenarios.

Explore Products
APM-G220 Non-intrusive Smart Tuning Gateway

APM-G220

Remote O&M for PC-controlled devices

 AIS-G160 Industrial Protocol Gateway

AIS-G160

PLC / CNC / IMM / Robot protocol collection

 AIS-T100 Video OCR Data-Collection Gateway

AIS-T100

Video OCR capture for legacy devices

Core Hardware Product Matrix

Choose a gateway by the controlled device type: G220 for PC-controlled devices, T100 for legacy closed systems, G160 for dedicated controllers. Together they cover plant-wide devices.

Product Selection Guide Not sure which one to choose? Find the match below
Device Type Typical Equipment Recommended Why
PC-controlled devicesIndustrial PCs, DCS operator stations, AOI machines, data-center hostsAPM-G220Non-intrusive HDMI+USB takeover, BIOS-level remote control
Controllers with protocolsPLC, CNC, injection molding machines, robotsAIS-G160500+ protocol library, reverse control
Legacy/closed devices without interfacesLegacy injection machines, lab instruments, isolated systemsAIS-T100Video OCR reads the screen, zero modification
Mixed (PC + controllers)PC workstations + PLCs on the same lineG220 + G160Screen-layer + protocol-layer coverage
Protocol + no-interface mixMulti-brand legacy injection machinesG160 + T100Protocol for those with interfaces, OCR for those without
APM-G220
APM-G220
Non-intrusive Smart Tuning Gateway
Hardware-level remote O&M and automated tuning for PC-controlled devices

APM-G220 Non-intrusive Smart Tuning Gateway

PC-controlled devices · Remote O&M · Smart Tuning

For industrial PCs, DCS operator stations and IDC management consoles — devices "driven by a host computer with HDMI/DVI/VGA video output and USB input" — APM-G220 delivers hardware-level, BIOS-level remote control and automated tuning, with zero installation and zero network connection on the controlled side.

  • HDMI video capture with adapters for DVI/VGA signals, independent of the controlled OS
  • USB HID keyboard/mouse emulation — operate the device remotely from a browser as if local
  • Scripted mouse/keyboard playback + OCR visual verification form an "execute-verify" automation loop
  • Open API for MES/SCADA integration, private deployment, data stays within enterprise boundary
  • 4G + dual Ethernet; sensitive industries use private/intranet deployment, 4G not on public network
Applicability: PC-controlled devices only; semiconductor/defense/finance/classified industries must use private or intranet deployment.
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AIS-T100 Video OCR Data-Collection Gateway

Legacy closed systems · Video OCR capture · Reverse control

For legacy devices and siloed data systems without open interfaces, AIS-T100 uses VGA/HDMI video capture + OCR to turn on-screen key parameters into structured data, and supports emulated keyboard/mouse reverse control — bringing "invisible" old equipment into digitalization.

  • Intel Elkhart Lake J6413 quad-core, 8GB RAM, industrial-grade reliability
  • VGA IN/OUT lossless pass-through + HDMI/DP dual display, without interrupting the original screen
  • Up to 99% OCR accuracy, parameter framing modeled within ten minutes
  • Multi-page adaptation, model management, edge computing cleansing, MQTT/Modbus/TCP to cloud
  • IP65 protection, wide-temperature operation, aluminum alloy enclosure for harsh sites
Applicability: key-parameter capture and reverse control for legacy industrial/closed systems; can combine with G160 for plant-wide data aggregation.
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AIS-G160 Industrial Protocol Gateway

Dedicated controllers · 500+ protocols · Reverse control

For dedicated controllers such as PLC, CNC, injection molding machines and robots, with a built-in 500+ industrial protocol library, AIS-G160 delivers deep protocol collection, edge computing and reverse control, covering mainstream factory dedicated equipment — the core node of "protocol-layer" plant-wide digitalization.

  • Quad-core 64-bit Cortex-A53 1.5GHz high-performance SoC
  • 3×RS485 + 1×RS232 + dual Ethernet + USB, rich interfaces
  • 4 relay outputs + 6 opto-isolated inputs
  • 500+ protocols: Siemens/Mitsubishi/Omron PLC, Fanuc/Siemens/Mitsubishi CNC, mainstream injection molding & robots
  • Edge computing, reverse control, data cache breakpoint recovery
Applicability: protocol collection and reverse control for dedicated controllers; choose APM-G220 for PC desktop remote control.
View Product Details →

Why AIXOT

Built on hardware-level non-intrusive technology, balancing easy deployment, high security, strong compatibility and private compliance.

Zero Installation & Zero Network on Controlled Side

No dependency on the controlled host OS, no software or driver installation, no impact on device stability or network security boundary.

BIOS-level Remote Control

PowerSW signal enables remote hard power on/off, BIOS/UEFI access and virtual-drive OS reinstall — recover even a crashed device.

Smart Tuning Loop

Scripted mouse/keyboard playback + OCR visual verification + API trigger realize automated MES/SCADA tuning and a data closed loop.

500+ Industrial Protocol Library

Covers Siemens/Mitsubishi/Omron PLC, Fanuc/Siemens/Mitsubishi CNC, mainstream injection molding machines and robot brands.

Private Deployment Compliance

The remote platform can be deployed on the customer's own server or private cloud; sensitive-industry data stays within the enterprise boundary, meeting classified/finance/medical compliance.

Industrial-grade Reliable Design

-20℃~+60℃ wide-temperature operation, IP65 protection (T100), aluminum alloy enclosure for harsh industrial sites.

Software Platforms & Digital Foundation

Above the gateways, we provide data acquisition, visualization, predictive maintenance and lightweight AI to empower upper-layer business systems.

DVS Data Acquisition & Visualization Platform

Multi-protocol device access, multi-gateway management, protocol model management, data cleansing & analysis, graded alerting, time-series database and visualization wall — providing standard open data interfaces for MES, ERP and digital-twin applications.

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WE Predictive Maintenance Platform

High-frequency vibration sensors collect multi-point data; based on vibration mechanisms and mathematical models, it delivers online monitoring, data analysis and fault warning for motors, fans, compressors and pumps — turning passive repair into active prevention and reducing unplanned downtime.

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MEC Cloud Manufacturing Platform

A lightweight MES platform for discrete manufacturing such as machining and injection molding; via gateways it collects multi-brand discrete-device data and provides equipment ledger, process parameters, quality traceability and energy management — deployable in four weeks to cut cost and boost efficiency.

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From Screen to Protocol · Plant-Wide Device Access Architecture

The three gateway types each play their role, combining into a plant-wide digitalization solution for "PC-controlled devices + legacy closed systems + dedicated controllers".

Upper-layer Applications
MES Manufacturing Execution
ERP Enterprise Resource
Digital Twin
BI Visualization
AI Large Model
Data up / Commands down
Software Platforms
DVS Data Acquisition & VisualizationData modeling · Time-series DB · Open API
WE Predictive MaintenanceVibration analysis · Fault warning · Life prediction
MEC Cloud ManufacturingLightweight MES · Production sync · Paperless
Data up / Commands down
Edge Gateways
APM-G220PC-controlled · Remote O&M · Smart tuning
AIS-T100Legacy closed systems · Video OCR capture
AIS-G160Dedicated controllers · 500+ protocols
Data up / Commands down
Field Devices
IPC / DCS Operator Station
Legacy instruments / Protocol-less systems
PLC / CNC / IMM / Robot
Through a hardware gateways + software platforms + standard open interfaces four-tier architecture, we achieve end-to-end digitalization from field devices to upper-layer applications — data flows up transparently, commands go down securely and controllably.

Key Industry Applications

Covering core industrial scenarios such as semiconductor, electronics manufacturing, machining, energy, medical, and finance. Click a card to view industry details.

SMT production line scenario

PCB/SMT Electronics Manufacturing · Multi-brand Data Correlation

Unify data from printers/SPI/pick-and-place/reflow/AOI; G220 screen-level tuning and OCR verification.

 Semiconductor packaging scenario

Semiconductor Packaging & Test · Remote Recipe Tuning

Remotely switch recipes on packaging and test equipment; closed-loop data from both screen and protocol sources.

 New Energy/Lithium Battery/Photovoltaic Production Line

New Energy/Lithium Battery

For lithium battery, photovoltaic and new-energy vehicle lines…

 CNC machining workshop scenario

Machining/CNC · Multi-brand Machine Collection

CNC status/output/alarms/tooling collection; OCR fallback for legacy equipment.

 Robotics production line scenario

Robotics/Automation · Multi-brand Protocol Collection

Unified monitoring of robot status/cycle/alarms; coordinated with PLC and vision.

 DCS control room scenario

Chemical/Energy DCS Operator Station · Non-intrusive O&M

Alarm acknowledgment, parameter adjustment, full-session recording & audit; deployed over private/intranet networks.

 Pharma GMP workshop scenario

Pharma/Food GMP · Parameter Compliance Audit

Continuous temperature/pressure/flow collection; G220 OCR logging for traceability.

 Data center server room scenario

Data Center / Server Room · Out-of-band KVM O&M

BIOS-level server debugging with a unified multi-site O&M view.

 Medical equipment scenario

Medical/Hospital Intranet · Remote Equipment O&M

Remote vendor assistance without data leaving the hospital; compliant in-hospital network channel.

 Banking/Finance intranet/kiosk

Banking/Finance intranet

For financial intranet equipment…

 Military/ConfidentialNET/Confidential Terminal

Military/ConfidentialNET

For military and government se…

 Group-type enterprise/multi-plant/cross-regional operation and maintenance

Group-type enterprise/multi-plant

For multi-plant and cross-regi…

FAQ

Frequently asked questions to help you choose and deploy quickly.

How is this different from traditional remote desktop / O&M software?

Traditional remote software is typically intrusive, OS-dependent and bound to a public cloud. AIXOT gateways are non-intrusive hardware with zero install and zero network on the controlled side, BIOS-level control and private deployment — data stays within the enterprise boundary.

Can legacy equipment without network ports or interfaces be networked for data collection?

Yes. AIS-T100 video OCR gateway taps the VGA / HDMI signal and reads on-screen parameters without any interface. Protocol-enabled devices use AIS-G160 direct acquisition, and PC-controlled devices use APM-G220 remote O&M — together covering plant-wide devices.

How do I connect protocol-enabled equipment (PLC / CNC / injection machines)?

Use AIS-G160 protocol gateway with a 500+ industrial protocol library covering FANUC, Siemens, Mitsubishi and more — connect directly to the controller for automatic acquisition without OEM cooperation.

How is data security and compliance ensured?

The platform supports private deployment with data staying on-premise; sensitive industries use private / intranet deployment with 4G off the public network; remote sessions are fully screen-recorded for audit and traceability.

About AIXOT

Founded in 2022 and headquartered in Shenzhen, AIXOT (Shenzhen Yunbian Zhilian Technology Co., Ltd.) focuses on industrial smart gateways and equipment digitalization solutions, with the mission of "Edge AI connectivity, empowering OT smart manufacturing."

Our core team brings over a decade of experience in industrial automation and data acquisition, having delivered SMT line, CNC, injection-molding, and automation-equipment networking and digitalization upgrades for industry-leading factories such as Foxconn, Flex, Peng Ding, and Zhongshan Guangsheng — covering more than 20,000 devices and accumulating 500+ industrial standard and proprietary protocols.

Our products span three directions — non-intrusive remote O&M, video OCR data collection, and deep industrial protocol access — built on self-developed hardware gateways (APM-G220, AIS-T100, AIS-G160) and software platforms (DVS, WE, MEC), delivering end-to-end capabilities from data collection and edge computing to upper-layer applications.

Contact Us

  • CompanyShenzhen AIXOT Technology Co., Ltd.
  • Address5F-B510, Building BC, Gaoxinqi Industrial Park, Bao'an District, Shenzhen
  • Phone+86 186 6595 1982
  • Emailsales@aixot.com
  • Webwww.aixot.com