9 Featured Customer Case Studies
Real-world deployments across CNC loading robots, data island ingestion, lithium MES integration, pharma GMP compliance, component PLC smart upgrade, mold manufacturing, reflow oven fan vibration monitoring, injection-molding legacy controllers and SMT yield optimization — from pain-point diagnosis and solution rollout to value validation.
Featured Customer Case Studies
Nine real customer deployments covering CNC protocol integration, video OCR data-island ingestion, lithium MES integration, pharma GMP compliance, component PLC smart upgrade, point-table-less PLC protocol detection, reflow oven fan vibration monitoring, injection-molding legacy controllers combined collection, and SMT line yield optimization. Click any card for the full case study.
CNC Loading Robot · G160 Protocol Replaces Wireless I/O
G160 protocol replaces retrofitted wireless I/O with D/M register read/write and M-code trigger, program upload/download closed-loop — 10 CNCs fully unmanned.
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Legacy Closed Island System · Environmental Monitoring Data Ingestion
LCD panel factory environmental monitoring system with no interface — T100 polls 5 screens capturing 80+ sensors, integrated into IoT platform in one week.
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Lithium Battery · Multi-brand Protocol Collection & MES Integration
Coating/calendering/slitting/winding multi-process equipment with mixed brands and protocols — G160 unifies PLC/CNC collection, edge preprocessing to MES/DVS.
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Pharma & Food · GMP Compliant Data Collection & Batch Traceability
Non-intrusive collection of multi-brand PLC and environmental monitoring data, batch-bound upload to MES/DVS — compliance audit and quality traceability at one click.
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Component Manufacturing Line · Scanning + G160 Smart Upgrade
Capacitor manufacturer moved production to Vietnam — manual HMI parameter entry caused high error rates and yield loss. Scanner+G160 replaces manual entry with auto-write to PLC.
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Point-table-less PLC · Protocol Detection & Plant-wide Data Collection
A large mold factory runs 45+ decade-old PLCs (Mitsubishi/Siemens/Omron, etc.) with no point tables from OEM. G160 taps between PLC and HMI, sniffs the traffic, and protocol-analysis auto-identifies register addresses of HMI-shown parameters — enabling plant-wide data collection.
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Reflow Oven Fan Vibration Monitoring · Rotating Machinery Condition
An EMS factory's SMT reflow oven suffered two fan failures causing zone temperature loss and 4+ hour shutdowns. 27 fans fitted with vibration sensors and heating elements with current transformers — WE platform predicts faults before they happen, cutting maintenance cost by 36%.
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Injection Molding Legacy Controllers · G160 Protocol + T100 Video OCR Combined Collection
A contract manufacturer's Vietnam plant runs 60+ multi-brand legacy injection machines (Hongxun/Haitian/Sumitomo/Taisu); the OEM provides no external interface or protocol. G160 protocol gateway connects Hongxun/Haitian, T100 video OCR covers Sumitomo/Taisu — the whole plant networked in 15 days.
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SMT Line Data Collection & Yield Optimization
A large EMS factory, 50-100K monthly output, PCBA yield long stuck at 95%. G160 collects whole-line parameters; T100 video OCR cracks a 17-year-old encrypted reflow oven (24 zones, 48 params + alarms); DVS feeds AI — stencil printer params found responsible for 70% of defects; yield improved from 5% to 2.3% defect rate.
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